How to press on forklift tires ?

Instructions for Pressing Forklift Tires

Forklift tires are an important part of the forklift. They ensure that the vehicle is safe and efficient. It is important to press new tires right, and this process should be handled with great care. This guide will take you through all necessary steps needed in pressing on your forklift tire so as not only to guarantee safety but also to maximize its performance.

Overview of Press-On Forklift Tires

Press-on tires are types of forklift tires designed specifically for stability and durability under heavy loads. These kinds of wheels are normally used indoors on even floors. Incorrectly fitted press-on tire can lead to loss of efficiency or even worse damage the machine itself.

Understanding Press-On Forklift Tires

Definition Of A Press-On Tire

Solid rubber or polyurethane made tires known as press-on tires or cushion tires which fit tightly onto metal rims mounted on wheels thereby supporting the weight and moving a lift truck.

Benefits Of Using Press On Tires Include:

  • Durability; They do not easily get damaged by punctures and can withstand being used under very heavy loads.
  • Low Maintenance; They require little attention compared to pneumatic type.
  • Stability; Provide excellent grip when driving over smooth surfaces especially those found inside warehouses where other types might slip

Preparations before Putting On Fork Lift Truck Tyres

Tools And Equipment Needed For The Job

Before you start, make sure that you have all the required tools:

  • Hydraulic press (or special machine for pressing tyres)
  • Lubricant for tyres
  • Protective clothing such as gloves and goggles
  • Clean working area with enough light

Safety Precautions

When dealing with a hydraulic system do not forget about safety precautions they include:

  • Wearing protective clothing like gloves or goggles when handling dangerous substances;
  • Ensuring that there is good working condition of any equipment to be used;
  • Working in well lit areas where it is clean and tidy so as not to cause accidents.

Steps To Follow When Pressing Forklift Tires On

Step 1: Removing The Old Tire

The initial step involves removing the old tyre from its rim:

  • Lock the truck’s wheels to prevent movement;
  • Use a jack or lift to raise the forklift higher off the ground so that you can access its tyres easily;
  • Remove bolts holding wheels onto trucks then take out these wheels themselves;
  • Place wheel into press machine — use this tool for pressing tyres — which will enable one to remove an old tyre.

Step 2: Cleaning The Rim

Clean the rim before fitting a new tyre:

  • Take off any dirt, rust or glue stuck on rimsurface area ;
  • Inspect whether damage has occurred at rimsection; if yes repair first before applying another tire since it may fail again due continuous rubbing against sharp edges.

Step 3: Lubricating The Rim And Tyre

Applying grease makes fitting easier:

-Smear ample amount of tire lubricant on inner part of new tire and the edge of metal rim where they come into contact. This helps reduce friction thus allowing smooth sliding during assembly process .

Step 4: Fitting Another Tyre

Having prepared rim now proceed with installation process:

-Properly align your tread patterned side with wheelbase direction while inserting this piece onto rim lip;

-Center assembly within hydraulic press machine, ensuring evenness in terms of gap between both sides;

-Gently activate hydraulic presser while monitoring progress closely until completion stage when there will be no space left between these two components .

  • Take a look at the tire installation to make sure it’s level and tight.
  • Search for gaps or misalignment.
  • Ascertain that the tire is well seated and there’s no movement between it and the rim.

6. Reinstalling the Wheel

Once you have successfully pushed on the new tire:

  • Put back the wheel on the forklift.
  • Make sure you tighten up those bolts so that they hold firmly onto the wheel.
  • Lower down your forklift to the ground while removing any lifting equipment used during this process.

Post Installation Checks and Maintenance

Initial Performance Check

After fitting a new tire ;

  • Test your forklift by operating it in safe controlled areas only
  • Lookout for vibrations or unusual noises that might be an indication of wrong installation

Regular Maintenance Tips

To increase life span of your press-on tires as well as ensure maximum performance;

  • Carry out frequent checks to determine their wear and tear rate
  • Keep them clean always devoid of any dirt particles
  • Watch over its state then replace when necessary.

Troubleshooting Common Issues

Tire Not Seating Properly

If tire fails to seat properly:

  • Verify adequate lubrication has been done
  • Confirm if press machine is working properly

-Re-align tyre then try pressing again

Excessive Wear or Damage

When you notice too much wearing off or damages;

-inspect roughness around workplace such as floors with protruding objects like nails etcetera

-Make sure that your fork lift does not exceed its loading capacity which could lead into damaging your wheels due to excess weight being exerted upon them hence compromising safety within work environment .

-Prompt replacement of worn-out parts helps prevent accidents from happening while carrying out various duties safely .


Pressing on tires require keenness with following instructions given alongside safety measures put in place during such exercises so as to avoid any accidents from occurring within work areas. By going through this complete guide one is able to realize correct installation of fork lift wheels which guarantees safe and efficient operation. Moreover, it is important to take into account proper installations plus regular upkeep since they extend durability as well as enhance performance levels for both machines.


1. How often should press-on forklift tires be replaced?

Press on fork lift wheels need to be changed whenever significant signs indicating wearing out are noticed or after certain operational hours specified by manufacturer have elapsed.

2. Can I press on forklift tires myself, or should I hire a professional?

While you can do it on your own using right tools and having knowledge about this process , hiring an expert ensures that everything is done correctly without compromising safety.

3. What is the most common cause of premature tire wear?

Frequent reasons behind early wearing off include overloading the machine beyond its capacity, working on rough surfaces and poor maintenance practices.

4. How do I know if my press-on tires are properly installed?

Properly fixed press on tyres should sit evenly all around rim with no gaps or misalignment being seen look at them carefully also go for a test drive just confirm everything

5. What types of lubricants are recommended for pressing on forklift tires?

Use specialized lubes meant specifically designed for pressing onto fork lift wheels because these products lower down friction levels thereby facilitating smooth mounting procedure while avoiding those oil greases which might end up damaging rubber components

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